Atmospheric Plasma Cleaner

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Plasma Cleaner is fully aotomatic cleaning STN, TFT, TFD, UFB, OLED, ASV, etc..

365nm UV LED Curing Machine With Mercury Lamp Integrated Curing Machine

UVLED curing machine, , low temperature, no ozone, no deep UV, low energy consumption, high efficiency.

UV LED+ mercury lamp integrated curing machine, built-in UVLED curing light source and low-power mercury lamp, perfect solution to dry surface problems, simple operation, energy saving.

Product Survey

DSX-CS-300x200-365 is a high-performance UV LED  curing system, the system includes the controller, UV LED irradiation head MERCURY lamp and cable. UVLED head with imported high-intensity UV LED integrated UV spectral wavelength of 365nm, 385nm, 395nm, 405nm, the use of forced air cooling, the effective curing area of 200x300mm, support for external signal input and trigger, can be equipped with semi-automatic or fully automated production line , and the mercury lamp is for the surface treatment of UV adhesive.

High performance UVLED surface light source curing system, the system mainly contains control system, UVLED head, high pressure mercury lamp and conveyor belt. The machine UV LED irradiation head adopts High-intensity UV LED, plus 1KW mercury lamp, UV spectrum wavelength is 365nm, 395nm, 405nme, etc., optional forced air cooling, effective curing area of 300X200mm, support external Signal input and trigger, can be used in semi-automatic or fully automatic production line, conveyor belt material Teflon, transmission bandwidth 300nm.

Specification

1, luminous body (effective irradiation width): can be customized;

2, UV LED lights from the conveyor belt adjustable distance: 10-50mm;

3, UV LED lamp power density: 800mw / cm2; Mercury lamp: 1KW;

4, UV light intensity adjustable: 1% -100%;

5, Reflector: Aluminum reflector built-in imported reflective aluminum, high reflection efficiency, long service life;

6, the conveyor belt width: 300mm;

7, conveyor belt material: Teflon mesh belt or stainless steel mesh for optional;

8, Conveyor speed: 1-10 meters Promise adjustable;

9, LED lamp beads that is bright, without preheating, immediately begin curing work;

10, roller: surface knurling, to ensure smooth delivery;

11, the whole cooling method: air-cooled;

12, machine material: sheet metal;

13, machine appearance: white spray compute

14, the whole specification: 1500L * 580W * 100Hmm

15, power wiring: 220VAC 50HZ;

Parameter

1.Control systemSystem

Panel display, touch operation, real-time monitoring of the working state of the head

 . Power 0-100% adjustable

 Temperature monitoring

 Infrared sensing control, working mode selection

 . Power consumption of the whole machine: 2200W

 The workers make electrical voltage: 220V 50HZ

 . Machine size: L1760*W581*H1152mm

2.UVLED head (DSX-S360-300X200-365)

 The wave length: 365 nm

Curing surface plot: 300x200mm

The electric power rate: 1080W

. Irradiation intensity of: 800mw / cm2 (irradiation 5mm height)

 Recommended illumination height: 10-100mm

3.High pressure mercury lamp . Main peak wavelength: 365nm

Lamp length: 300mm

The electric power rate: 1KW

. Irradiation intensity of: 33mW / cm

UV LED Photo-Curing Machine is to be Something

Material and Advantages :

1.Long Service Life

Only 800 - 3,000 hours of mercury life, the life of UV LED photo-curing machine system is 20,000 - 30,000 hours. According to DUIY = 1/5 (preparation time = 5 exposure time = 1), the life cycle of the LED is equivalent to 30 - 40 times the mercury lamp. Reduce lamp replacement time, improve production efficiency, and also improve energy efficiency. Traditional mercury lamp curing equipment at work, due to the slow start of the mercury lamp, the life of the light on and off must always be lit, which will not only cause unnecessary power consumption and shorten the working life of the mercury lamp.

2.Environment Pollution

The traditional solidification machine of mercury lamp uses mercury lamp to illume means, bulb has mercury, waste treatment, transport is very troublesome, ultraviolet guide is handled improperly can cause serious pollution to the environment. Using semiconductor photo-solid curing machine, no pollution to environmental factors. Therefore, UV LED light curing machine is more environmentally friendly.

3.No Thermal Radiation

High power LED is not infrared emitting. Irradiation product surface temperature is lower than 5℃, and the traditional mercury lamp type UV curing machine often leads to the surface products increase the 60-90℃, lead to products replace, lead to bad product. UV LED Curing method is applicable to the thermal sensitive and high-precision welding process requirements such as plastic substrate, lens combination, electronic products, optical cable, etc.

4.Super Lighting

High power UV LED chip and special optical design enable high accuracy ultraviolet light and high intensity irradiation. The energy density is up to 8600mW/cm2. High strength output and uniformity, UV LED light curing machine is more optimized than traditional mercury lamp, almost double that of traditional mercury lamp, making UV adhesive clearer and greatly improving production efficiency. The traditional mercury lamp mode increase the exposure channel, and the increase of the channel will result in the reduction of energy output of the single irradiation channel. With UV LED photo-curing machine radiator, each radiator head is independent of the light, the radiator energy is not affected by the increase of the channel, and always remains at the maximum value.

5.Low Energy Consumption

Ultraviolet light is 10 times more efficient than a mercury lamp. Mercury lamps, whether or not they are effectively irradiated, need to be kept lit, and electricity is consumed. When UV LED curing light mode only consumes power when irradiated, and the power consumption is almost zero when standby.

https://www.leduvcuring.com/blog/UV%20LED%20Photo-Curing%20Machine%20is%20to%20be%20Something_b37

Classify

UV LED light curing machine (the light source is ultraviolet light emitting diode), including UV LED spot light source, UV LED surface light source, UV LED linear light source.

The Advantages of UV LED Curing Light :

1.Longevity : tit’s 10 times longer than the traditional mercury lamp curing machine, about 25,000 ~ 30,000 hours.

2.A small amount of heat, UV LED photo-curing machine can solve the equipment heat, employees can not tolerate the problem.

3.Instantaneous light, no need to warm up immediately to 100% power UV output.

4.Service life is not affected by opening and closing.

5.High energy, good output stability, radiation uniformity, improved production efficiency.

Tip Nozzle Jet Type AP Plasma Processing System

Jet Type AP Plasma Processing System CRF-APO-DP1010-A is mainly used in the front processing of mobile phone case printing, coating and dispensing, as well as the surface treatment of mobile phone screen.

Name : Jet Type AP Plasma Processing System

Model : CRF-APO-DP1010-A

Power supply : 220V/AC,50/60Hz

Power : 800W/25KHz

Processing height : 5-15mm

Processing width : 1-6mm（Option）

Internal control mode : Analog Control

Gas : Compressed Air （0.4mpa）

1.Various types of nozzles are available, which can be used in different occasions and meet different products and treatment environments.

2.Small size, convenient to carry and move, saving customer space.

3.The in-line type can be installed in the production line of customer equipment to reduce customer input cost.

4.Long service life, low maintenance cost, easy to control customer cost.

5.Mainly used in electronic industry of mobile phone shell printing, coating, such as pretreatment, the surface treatment of mobile phone screen. Surface cleaning for aerospace connector in national defense industry. General industry screen printing, transfer prepress processing and so on.

Atmospheric Pressure Plasma Cleaning Machine Professional Manufacturer Free Sample Long Warranty Quality Superior

Overview

Plasma cleaning machine (plasma cleaner) , also known as plasma cleaning machine, or a plasma surface treatment device, is a new high technology, to achieve using conventional plasma cleaning method can not be achieved. A plasma, like a solid, a liquid, or a gas, is a state of matter, also called the fourth state of matter, and is not a common solid-liquid three-state. Applying enough energy to the gas to ionize it becomes a plasma state. The "active" components of the plasma include: ions, electrons, atoms, reactive groups, excited states of nuclides (metastasis), photons, and the like. Plasma cleaners use the properties of these active components to treat the surface of the sample for cleaning, coating, and more. The biggest feature of plasma cleaning technology is that it can be processed regardless of the substrate type of the object to be processed. For metals, semiconductors, oxides and most polymer materials, such as polypropylene, polyester, polyimide, polychlorinated Ethane, epoxy, and even Teflon are well handled and can be cleaned in whole and in part as well as in complex structures. Through the plasma cleaning machine, it can improve the wetting ability of the surface of the material, enabling a variety of materials to be coated, plated, etc., to enhance adhesion, bonding force, and remove organic pollutants, oil or grease.

The Principle of Activation Cleaning

A , physical role: particle bombardment on the surface of the material

A large number of active particles in the plasma, such as a large number of ions, excited molecules, and free radicals, act on the surface of the solid sample, which not only removes the original contaminants and impurities, but also produces an etching effect to roughen the surface of the sample. Many fine and uniform topography are formed, which increases the specific surface of the sample and improves the adhesion of the solid surface.

B , cross-linking effect: activation key energy

The energy of the particles in the plasma is between 0 and 20 eV, and most of the bonds in the polymer are between 0 and 10 eV. Therefore, after the plasma acts on the solid surface, the original chemical bonds on the solid surface can be broken. Free radicals form a network of crosslinked structures with these bonds, greatly activating surface activity.

C , chemical action : formation of new functional groups

If a reactive gas is introduced into the discharge gas, a new functional group such as a hydrocarbon group, an amino group, a carboxyl group or the like is introduced, and a complicated chemical reaction occurs on the surface of the activated material, and these functional groups are active groups, which significantly improve the surface activity of the material.

Technical Parameters :

Name	Spray type AP plasma surface treatment system
Model (Model)	DSX-APO-RP1020D
Power Supply	220V/AC, 50/60Hz
Power (Power)	800W/25KHz
Processing Height	5-15mm
Processing Width	20-80mm (Option)
Internal Control Mode	digital control
External Control Mode	RS232 digital communication port, analog control port
Working Gas	Compressed Air (0.4Mpa)
Nozzle specification	Length 180mm, diameter 48mm
Nozzle size (without nozzle part)	180*85*155  length, width and height
Host controller size	500*185*170mm length, width and height
Controller weight	4kg
Nozzle weight	2.5kg

Advantages :

1. A variety of nozzles are available for different occasions to meet different products and processing environments.

2. The device is small in size, easy to carry and move, saving customers space.

3. In-Line can be installed in the customer equipment production line to reduce customer input costs

4. Long service life, low maintenance and repair cost, easy for customer cost control

5. Environmental protection technology: The plasma action process is a gas -  solid phase dry reaction  , which does not consume water resources, does not require the addition of chemical agents , and has no pollution to the environment.

6. Wide applicability: suitable for granules, powdery products , such as fine coal powder, glass beads materials can be handled well;

Function :

Plasmas include atoms, molecules, ions, electrons, reactive groups, excited atoms, activated molecules, and free radicals. These particles have high energy and activity, and their energy is sufficient to destroy almost all chemical bonds on any exposed surface. When a chemical reaction is caused and some chemical bonds are opened, a highly active substance such as an oxygen atom is bonded, so that the hydrophilicity of the surface of the material is greatly improved, and a new chemical reaction is formed on the organic macromolecule such as oil on the surface of the material to form a gaseous small molecule. For example, carbon dioxide, water vapor and other gaseous substances are emitted in the air to achieve molecular level cleaning of the surface of the material.

Application :

1> Mainly used in the electronic industry, mobile phone shell printing, coating, dispensing and other pre-treatment, surface treatment of mobile phone screen

2> Aerospace electrical connector surface cleaning for defense industry

3> Screen printing and transfer pre-processing in the general industry

In the rubber and plastics industry, the rubber and plastics industry, the electronics industry, the defense industry, the medical industry, the textile fiber industry. 

Customized Plasma Cleaner Atmospheric Plasma Low Temperature Jet Cleaning Equipment

Atmospheric plasma surface treatment machine APO-RP1020D Plasma System Atmospheric plasma low temperature jet cleaning equipment , uses plasma cleaning, the cleaning efficiency can be greatly improved. The entire cleaning process can be completed in a few minutes, so it has a high yield;

The Principle of Plasma Cleaning Machine

Plasma is a state of existence of matter. Usually, the substance exists in three states: solid, liquid, and gaseous. However, in some special cases, there is a fourth state, such as substances in the ionosphere in the Earth's atmosphere. The following substances exist in the plasma state: electrons in a high-speed motion state; neutral atoms, molecules, atomic groups (free radicals) in an activated state; ionized atoms, molecules; unreacted molecules, atoms, etc., but substances in the whole It remains electrically neutral. The mechanism of plasma cleaning mainly relies on the "activation" of active particles in the plasma to achieve the purpose of removing stains on the surface of the object. In terms of reaction mechanism, plasma cleaning generally includes the following processes: the inorganic gas is excited into a plasma state; the gas phase substance is adsorbed on the solid surface; the adsorbed group reacts with the solid surface molecule to form a product molecule; the product molecule resolves to form a gas phase; The residue leaves the surface.

The principle of activation cleaning

A , physical role: particle bombardment on the surface of the material

A large number of active particles in the plasma, such as a large number of ions, excited molecules, and free radicals, act on the surface of the solid sample, which not only removes the original contaminants and impurities, but also produces an etching effect to roughen the surface of the sample. Many fine and uniform topography are formed, which increases the specific surface of the sample and improves the adhesion of the solid surface.

B , cross-linking effect: activation key energy

The energy of the particles in the plasma is between 0 and 20 eV, and most of the bonds in the polymer are between 0 and 10 eV. Therefore, after the plasma acts on the solid surface, the original chemical bonds on the solid surface can be broken. Free radicals form a network of crosslinked structures with these bonds, greatly activating surface activity.

C , chemical action : formation of new functional groups

If a reactive gas is introduced into the discharge gas, a new functional group such as a hydrocarbon group, an amino group, a carboxyl group or the like is introduced, and a complicated chemical reaction occurs on the surface of the activated material, and these functional groups are active groups, which significantly improve the surface activity of the material.

Technical Parameters

Name	Spray type AP plasma surface treatment system
Model (Model)	DSX-APO-RP1020D
Power Supply	220V/AC, 50/60Hz
Power (Power)	800W/25KHz
Processing Height	5-15mm
Processing Width	20-80mm (Option)
Internal Control Mode	digital control
External Control Mode	RS232 digital communication port, analog control port
Working Gas	Compressed Air (0.4Mpa)
Nozzle specification	95mm long, 45mm in diameter
Nozzle size (without nozzle part)	180*85*55  length, width and height
Host controller size	500*185*170mm length, width and height
Controller weight	4kg
Nozzle weight 3.7	Kg

product advantages

1. Low temperature: close to normal temperature, especially suitable for polymer materials, longer storage time and higher surface tension than corona and flame methods.

2. Strong function: only involves the shallow surface of polymer material ( 10 -1000A  ), which can give it one or more new functions while maintaining its own characteristics;

3. Low cost: The device is simple, easy to operate and maintain, and can be operated continuously. Usually, several bottles of gas can replace thousands of kilograms of cleaning fluid , so the cleaning cost will be much lower than the wet cleaning.

4. Full process controllable process: All parameters can be set by PLC and data recording for quality control.

5. Processing geometry is unlimited: large or small, simple or complex, parts or textiles can be processed.

6. The cleaning object is dried after plasma cleaning and can be sent to the next process without drying. Can improve the processing efficiency of the entire process line;

7. Plasma cleaning allows users to stay away from harmful solvents and harm the human body. It also avoids the problem of easy cleaning and cleaning of objects in wet cleaning.

8. Avoid the use of ODS harmful solvents such as trichloroethane , so that no harmful pollutants will be produced after cleaning. Therefore, this cleaning method is an environmentally friendly green cleaning method. This is becoming more and more important when the world is highly concerned about environmental protection;

9. A plasma generated at a high frequency in the range of radio waves. Unlike direct light such as laser light, the directionality of the plasma is not strong, which allows it to go deep into the micro-holes and recesses of the object to complete the cleaning task, so there is no need to think too much about the shape of the object being cleaned. Moreover, the cleaning effect on these difficult-to-clean parts is similar to or better than that of Freon cleaning;

10. Using plasma cleaning, the cleaning efficiency can be greatly improved. The entire cleaning process can be completed in a few minutes, so it has a high yield;

11. Plasma cleaning requires a controlled vacuum of approximately 100 Pa , which is easily achieved. Therefore, the equipment cost of such a device is not high, and the cleaning process does not require the use of a relatively expensive organic solvent, which makes the overall cost lower than the conventional wet cleaning process;

12. The use of plasma cleaning avoids the treatment of transportation, storage and discharge of the cleaning solution, so the production site can be easily kept clean and hygienic;

13. Plasma cleaning can handle a variety of materials, whether it is metal, semiconductor, oxide, or polymer materials (such as polypropylene, polyvinyl chloride, polytetrafluoroethylene, polyacyl). All polymers such as imines, polyesters, and epoxy resins can be treated using plasma. Therefore, it is particularly suitable for materials that are not heat resistant and solvent resistant. Moreover, it is also possible to selectively clean the whole, partial or complex structure of the material;

14. The surface properties of the material itself can be improved while cleaning and decontaminating are completed. Such as improving the wetting properties of the surface, improving the adhesion of the film, etc., is very important in many applications.

15. The cleaning object is dried after plasma cleaning, and can be sent to the next process without drying. Can improve the processing efficiency of the entire process line;

Function : 

Plasmas include atoms, molecules, ions, electrons, reactive groups, excited atoms, activated molecules, and free radicals. These particles have high energy and activity, and their energy is sufficient to destroy almost all chemical bonds on any exposed surface. When a chemical reaction is caused and some chemical bonds are opened, a highly active substance such as an oxygen atom is bonded, so that the hydrophilicity of the surface of the material is greatly improved, and a new chemical reaction is formed on the organic macromolecule such as oil on the surface of the material to form a gaseous small molecule. For example, carbon dioxide, water vapor and other gaseous substances are emitted in the air to achieve molecular level cleaning of the surface of the material.

Application : 

1> Mainly used in the electronic industry, mobile phone shell printing, coating, dispensing and other pre-treatment, surface treatment of mobile phone screen 

2> Aerospace electrical connector surface cleaning for defense industry 

3> Screen printing and transfer pre-processing in the general industry

In the rubber and plastics industry, the rubber and plastics industry, the electronics industry, the defense industry, the medical industry, the textile fiber industry.