Showing posts with label Large Area UV LED Light Source. Show all posts
Showing posts with label Large Area UV LED Light Source. Show all posts

Monday, September 27, 2021

What Are The Advantages Of Nitrogen UV LED Curing Systems

 Nitrogen UV LED curing oven, also known as inert gas UV curing box, is a new type of UV LED light source, is through the external nitrogen to create a clean and constant temperature environment without oxygen. The nitrogen filled UV LED Curing Chamber developed by DSXUV has a great difference from ordinary UV curing chamber in its internal circulating air duct performance and curing structure. Nitrogen UV LED curing oven is equipped with nitrogen inlet and outlet device, and nitrogen flow meter can more accurately control the flow of nitrogen into the box, with a quick plug and pull charging interface, convenient for nitrogen into, at the same time through the control of nitrogen flow, so that nitrogen can be fully used.

Box Type LED UV Curing System Machine Reducing UV Tape Adhesive

Monday, July 26, 2021

Advantages Of UV LED Curing Systems In The Filed Of Optical Film Coating Curing

 UV LED light curing was born, after years of development, in optics, industry, medical, printing, new energy, optical communication, electronic assembly and other industries have a wide range of applications, among which optical film field, is also the industry in recent years to pay attention to.


Linear LED UV Curing Light Source for UV Ink UV Glue


According to network data, optical film, as the core hardware of smart TV display, benefits from the smart TV room, the market demand for optical film will be released quickly and continue to flourish. Based on the requirements of environmental protection, as well as the characteristics and special application of the optical film itself, the market has higher and higher requirements for the optical film coating industry, and the UV curing process has also changed from the traditional mercury lamp to the more environmentally efficient UV LED light curing equipment.


Desktop UV LED Curing System Conveyor for Screen Printing Production Line


Compared with traditional mercury lamp, UV LED cuing system machine has significant advantages :

1.UV LED curing light source is cold light source, which will not cause thermal stress and deformation, and will not affect the product performance because of high temperature. It is suitable for the curing of thermal sensitive materials.

2.The service life of UV LED curing light source can reach 20,000 hours, which is 10 times that of traditional mercury lamp, and there is no need to preheat before use. It can be used on the go, saving time.

3.UV LED light curing equipment will use up to 70 percent less power than mercury lamps, saving money.

4.Each unit of the DSXUV UV LED curing equipment can be controlled independently, and the optical power intensity can be adjusted in the range of 1-100%, which can be adjusted according to the actual demand, not only to save energy, but also to effectively control the capacity.

5.DSXUV UV LED light curing system machine is a pollution-free product, does not contain mercury pollution, is environmentally friendly and meets requirements of environmental protection policy.


High Power LED UV Curing Machine Conveyor Tunnel for UV Coating Printing


At present, the optical film industry in the use of UV lamps will tend to choose UV LED curing systems, DSXUV will actively cooperate with the optical film production enterprises to develop suitable UV LED curing equipment, for the development of the optical film industry and environmental protection and energy saving cause to contribute our modest force.


Online Double Sides UV Conveyor Screen Printing Machine

Monday, April 19, 2021

UV LED Curing Equipment Used In Optical Lens Bonding

 

In the field of electronic optics, the use of UV glue for the gluing of optical lenses has been very common. 

When curing UV glue, many manufacturers will choose to use UV LED curing machine instead of 

traditional UV mercury lamp for curing, why? One of the key factors is that the ultraviolet light source 

produced by the UV LED Curing Systems is a single band, and belongs to the “cold light source”, 

no thermal radiation damage and other advantages. In contrast to the traditional UV mercury lamp, 

the use of UV LED Ultraviolet Light can effectively prevent the deformation of the lens when it fits.


High Performance UV LED Curing Light Source Drying UV Printing Coating


The UV LED curing equipment has been mature used in all kinds of gluing requirements of UV glue for 

optical lenses. For the problem of poor curing effect caused by glue leakage at the edge of the lens, the 

UV LED curing function developed and produced by Deshengxing Technology effectively solves the 

problem of bubbles generated in the gluing process of optical lenses or the problem that the lens edge 

solidifies and does not dry.

100-200mm Large Area UV LED Surface Curing Light Source

The type of optical lens UV curing machine can be divided into UV LED Spot Light Source, Large Area 

UV LED Surface Curing Light Source, and Linear UV LED Curing Light Source according to the cured 

area. For example, a 200*100mm UV LED Curing Systems is supplied to a manufacturer of high 

precision optical lenses in Guangdong, China. The first test result is OK. After some testing, the 

irradiation area, illumination intensity, curing time of the customized 100*200mm UV LED Curing 

Systems are very in line with the customer’s requirements. The customer promptly placed an order 

for two UV LED Curing machine after we quoted a reasonable price.


High Power UV LED Curing Systems Bonding UV Glue


Customized UV LED Ultraviolet Light Curing Equipment

Monday, March 22, 2021

UV LED Storage Precautions

 1.When the product is heated during welding, it may cause the moisture absorbed in the package to evaporate and expand, thus causing the interface of the outer package to crack and affecting the optical properties of the lamp bead. Therefore, in order to control the moisture absorption before welding installation in the minimum, our company adopts moisture-proof packaging.

2.After opening the aluminum moisture-proof product bag, it must be kept under the storage condition (after opening the aluminum moisture-proof product bag) until the welding installation is completed. If there is product surplus must be kept in a desiccant sealed container, etc., it is beat to reseal preservation.

3.If the shelf life is exceeded, the Ultraviolet LED Light Beads must be baked.

4.The electrode of this product is gold-plated. If it is exposed to the environment containing corrosive gas, the gold-plated surface may deteriorate, which affect the welding strength. This product must be kept in a sealed container after opening.

5.Do not use materials containing sulfur in products (gasket, adhesive, etc. may contain sulfur). Abnormal coating surface may lead to poor contact, affecting the power of the product. If you need to use gaskets, it is best to use silicone gaskets. Note, however, that low molecular siloxane may cause poor exposure.

6.This product should be stored in a place with little temperature change, because condensation may occur in places where temperature changes are dramatic.

7.Do not store in dusty environment.

8.Prolonged exposure to the environment that may be exposed to direct or higher than room temperature is prohibited.

Condition

Temperature

Humidity

Time limit

Storage

Before opening the aluminum moisture-proof product bag

Under 30°

Under 80% RH

One year after delivery

After opening the aluminum moisture-proof product bag

Under 30°

Under 60% RH

168 hours

Bake

65±5°

-

Over 24 hours


NICHIA NVSU233B-D4 365nm UV LED Lights Curing UV Ink


What should we pay attention to when using UV LED?

1.When using this product, attention should be paid to water (water vapor / condensate), dust, harmful volatiles (such as sulfur, halogen, etc.) and other pollutants.

2.The glass parts of UV Light Emitting Diode are fragile. Please do not press the glass parts.

3.After the product is welded, rework should be avoided as far as possible, which may lead to the performance degradation or even failure of the product.

4.Avoid pressing the product during welding.

5.If it is necessary to use flux, the flux shall comply with ROHS, and halogenated flux shall not be used.

6.This product should not directly contact with water or some chemical substances, such as oil, organic solvents, etc., otherwise it will cause rust or failure of the product. In particular, when the product is in use, it should be guaranteed that the product and the substrate are dry without condensation water. When cleaning is required, use a dust-free cloth dipped in alcohol to gently wipe the product.

7.If customer does not have alcohol and need to use other chemicals to clean this product, he/she must ensure that these chemicals will not dissolve or corrose the product.

8.When the product is in working condition, the pin / pad temperature of the product should be measured, and the pin / pad temperature should be controlled below 55 ° to ensure that the product works in a safe junction temperature. If the pin / pad temperature is excessive, it will result in failure of the product.


High Power UV Light Emitting Diode Suppliers


What are the Consideration for UV LED packaging?

1. Ultraviolet light emitted by UV LED Lamp Beads has a great impact on some materials, such as rubber materials, which will damage to a certain extent. In long-term irradiate process, can accelerate the aging of wire. The light emitted by UV LED is transferred into heat after being absorbed by the material, and will even scorch the rubber, which may cause a short circuit. This requires us when designing, must undertake protection to wire part. Above all, we should choose fireproof material to serve as the outer protection of wire, wire must be protected when designing next, avoid to be irradiated by ultraviolet light. The assembly materials should be used as little as possible with polyethylene and other organic materials.

2. In the process of cutting the circuit board after the circuit board is installed, the bending of the circuit board may cause the outer package to break. Therefore, when deciding the LED configuration, the LED stress in the circuit board winding and twisting should be minimized as far as possible.

3. In the circuit board cutting, the mechanical stress of UV LED Lights is related to its installation position, so when equipped with LED, the LED should be in the position where it is least susceptible to mechanical stress.

4. Avoid manual operation in circuit board cutting.

5. If the aluminum circuit board is used for installation, make sure that the tin crack will not occur due to the thermal stress in use.


High Intensity LED UV Ink Curing Lamp Chips

Sunday, January 17, 2021

Factors Influencing The Curing Time Of UV Glue

 In cognition, we know that the curing speed of UV glue is very fast. In a certain wavelength of ultraviolet radiation can be dry within a few seconds. In actual use, the curing time of UV glue will be affected by a different factors. The factors affecting the curing time of UV glue are mainly divided into internal factors and external factors.


1.Internal factors

Internal factors are also decisive factors. Photo-initiator is one of the main components of any UV curing system, which plays a decisive role in the curing rate of UV system. Different UV glue formulations, the proportion of photo-initiator dosage is appropriate curing completely. On the contrary, it is slow and may not be cured.


2.External factors

UV curing adhesive curing rate, final curing depth and surface dry effect and UV light source, lighting time, material transmittance and other factors are also related, it is recommended to determine the specific curing time through the test.

Related to the power of the ultraviolet curing lamp, high power curing polymerization is fast, otherwise the opposite. Under normal circumstances, UV glue is cured by UV curing lamp irradiation. Low wattage UV solidification systems curing time will be extended under irradiation. High wattage Ultraviolet lamp curing time will be shortened under irradiation.

It is also related to the transmittance of the material. The material is conducive to ultraviolet light penetration, which is conducive to fast curing speed. On the contrary, the curing time is extended. If UV penetration is difficult, it may not cure.


Customized UV Glue Curing Equipment Manufacturer

Tuesday, April 17, 2018

UV-LED CURING High Power Fan Water Cooling Customized 395nm LED UV Curing Lamp For UV Curing

Our products, like UV-LED CURING High Power Fan Water Cooling Customized 395nm LED UV Curing Lamp for UV Curing, are mercury free, safer and more environmentally friendly. High Power Fan Water Cooling Customized 395nm for UV LED Curing System is simple equipment structure. Its service life can reach 20,000 hours.

Product Parameters:
Place of Origin: Guangdong, China (Mainland)       
Brand Name: UV-LED CURING
Model Number: UV Curing Lamp                                
Rated Power: 100~1500W
Voltage: 220V                                                                                 
Application: UV curing
Product Name: UV curing lamp                                  
Wavelength: 395nm or customized
Certification: CE RoHS                                              
Light Power Density: 1-20W/cm2
Light Color: Ultraviolet                                                                
Packaging Details: Cartons/wooden Case


Technical Data of the Controller:
Type
XYUV - 4Ⅱ
Channel
1
The size of controller
L384*W284*H90mm
Terminal I/O  
Input
Pedal switch & serial RS-232 communication signals
Output
Serial RS-232 communication signals
Cooling method of controller
Air cooling
Power supply voltage
AC100~240V±10%(50/60HZ)
Operation mode
Touch Panel
Ambient temperature and humidity
Ambient temperature: -10℃—50℃  Relative humidity: 25%—85%RH
Dimming/Exposure control
Digital Debugging, Manual exposure control, Foot control or timing control (0.1~9999s)
Setting operation
Using the operating switch is set, Power key parameter switch, RS-232
External Control
External input
Enter irradiation alone Irradiation stop input, Interlocking, All lights illuminated input, Query switch
External output
REDAY signal, Error signal, Warning Output, Busy output (Various skinhead), +5VOutput(indicator used)

Irradiation Head Detail Parameters:
Model No.
Emitting Size
Wavelength
Light Intensity
Cooling Method
Power
Work Voltage
UV-LED CURING 200*20
200*20mm
395nm
4000mW/cm2
Air Cooling
550W
220V
Other Size could be Customized