12inch UV Tape Curing Systems With Touch Screen Operation Systems

 12inch Wafer Film UV Curing Systems is widely used in degumming wafers, like silicon wafers, glass and semiconductor components. Perfect match with the sealing field of the cutting, grinding, thinning process.

Parameters:

Model	DSXUV-Tape-12	Manufacturer	Shenzhen desheng xing Electronics Co., LTD
Outside Dimension	L460.5*W490*H628mm	Capacity of the  drawer	L380mm*W380mm*H7mm
Cool method	Air cooled	Input power	100-240V AC 50-60HZ
Total power	1800W	Wavelength	SVC UV LED 365nm
Compatibility size	12" and under	Illuminance	>600mW/cm²
Display/language	Touch screen English	Function	Adjustable time and illumination
Material/Weight	White sheet metal/bare metal 55kg  including 60kg wooden case	Irradiation direction	To the bottom up

Characteristics:

1.Adopt imported SVC UVLED lights, scientific array arrangement, the uniformity of 95%.

2.When the degumming is finished, there will be a hint light. Red: A fault occurs. Yellow: Waiting to run. Green: It is running.

3.Touch screen operating system, easy to operate.

4.Compatible with multiple size of wafer iron rings. The 12 inch UV Wafer Tape Curing Systems is compatible with 6/8/12 inch wafers and small sizes. Support the cutting process of degumming, grinding degumming, thinning degumming.

What is UV machine light source system

 UV LED curing machine is a kind of mechanical equipment that can emit high intensity UV rays after being improved by science and technology. At present, it has been widely used in optics, medical equipment, electronics, automation, communication and information industries. Although the types and styles of UV LED curing machines vary depending on the products they are curing. However, the UV curing device is basically divided into five parts: light source system, heat dissipation system, control system, conveying system and box body. Today we will share the relevant knowledge of UV machine light source system.

Not only refers to UV LED light, but also UV LED lights and the circuit configuration system that can maintain the normal operation of UV LED light; including: UV LED lights, lamp boxes, transformers (ballasts), and capacitors.

First, the choice of UV LED curing light power.

1.1. The service life of the UV LED is generally 15000-20000 hours, and it should be replaced after attenuation, because the intensity of the ultraviolet light emitted by the UV LED lamp beads during this period has weakened seriously, which greatly reduces the curing effect.  In the process of use, if there is any UV LED light chips attenuation, please replace it in time. In this way, all UV rays can be effectively radiated to the UV ink or varnish to ensure a certain penetrating power.

1. 2. The power of the ultraviolet light emitting diode lamp is the radiant energy of the UV LED lamp, also known as the penetrating power. At first, it must meet the requirements of spectral wavelength and power density absorbed by UV ink (varnish/ink). If the power of the UV LED curing lamp is not enough, even if the illumination time is longer and how many times the UV curing equipment is passed, the product will not be fully cured. On the contrary, the surface layer of UV ink (varnish) will be aged, closed, friable, etc. In the meantime, the adhesion of the ink (varnish) will not be good, which will make the inter layer binding force worse. Because the low-power UV curing light can not penetrate the bottom of the ink layer, resulting in the bottom is uncured or dry.

1. 3. The power/intensity of the UV LED curing lamp generally meets the requirements over 600mW/cm2, but the higher the power, the greater the heat. Generally, it is used air cooling. But if it is high power (over 8W/cm2), especially curing UV ink coating, recommended to use water cooling.

Second, the reflector we usually use for UV LED curing machine is focusing type and parallel light type. The focusing type is generally used, which its characterized is concentrated reflected UV LED light energy and high photo-curing efficiency, which is conducive to the curing of ink with thick ink layers and can completely deeply cure the layers of the ink. The focusing lens is widely used in spot type UV LED curing light source. But we produce surface type UV LED curing light source, UV tape UV curing systems and other large area UV LED curing equipment are directly installed with a piece of glass. Because the beads themselves have lenses.

The above explanation is that DSXUV collects relevant information about the UV LED curing machine light source system. DSXUV is a manufacturer specializing in the development and production of various UV LED curing light sources and UV LED curing systems. Welcome friends from all walks of life to exchange guidance. If you want to know more about the UV LED curing machine, please contact customer service online, email (uvcure@uvspacelight.com) or call our service hotline (+86-18924372460) for consultation, we will wholeheartedly provide you with high-quality service! Thank you!

Good Uniformity Of The Scanning UV LED Curing System Machine

 Opening the cover and inserting the wafer to the glass pane, then closing the lid, the UV LED Exposure Machine will start immediately. Curing is completed after about 10-60 seconds, yielding a consistent throughput of 50 to 180 wafers/hour. Fully adjustable exposure dose ranges between 80 mJ / cm2 to 1000 mJ / cm2.

There are numerous UV LED benefits such as less damage to the workpiece by exposure at ambient temperature, a very long lifetime, low power consumption, and safety for replacing the light source because it does not get hot compared to mercury lamps. Equipped with a high-output LED driver, we can achieve an exposure output over 600mW/cm2 (at 6.5mm work distance).

Feature of 6/8/12inch UV Light Curing Machine: 

Homogeneous Debonding

Specifications of Silicon Wafer LED UV Curing Equipment :

Frame size: 6/8/12 inches

Types of film: UV film

Wafer: 12 inches and under

Radiation light source: LED UV light source, cold light source, 365nm

Intensity: 600-1000mW/cm2

Place the fixture: 6/8/12 inches wafer can switch with each other

Handling mode: manual put in and take out

Product fixed: alignment pin location

Electric power supply: 220V, 350W,8A

Volume: 645mm*620mm*195mm (L*W*H)

Net weight: 40-50KG

Performance of Dicing UV Flim Degumming Machine:

PLC + touch screen, software control

Irradiation time: 1-999s setting

Production capacity per hour: about 200pcs for general products

Pre-charge nitrogen setting

Key Features of Automatic LED UV Curing Systems :

Low costing procurement = Lowest total cost of ownership (COO)!

No development of harmful ozone

Zero warm-up time

Long service life of UV-LEDs (10,000hrs+)

Low intensity drop (5% in 10,000hours)

No thermal influence on the film

Compact and robust table design

Short installation and implementation time

Low maintenance costs

Conforms to IEC204-1 safety standards

Productivity 50-180 wafer / hr.

Good Uniformity of the Scanning UV LED Curing System Machine

 Some customers feel that the curing effect of UV LED curing machine depends on UV LED light source. Although UV LED light source plays a decisive factor in UV glue solidification, it is difficult to achieve good curing effect only by replying on UV LED light source. It is also affected by following important  factors.

1.Cooling system

The heat dissipation system of UV LED Curing Chamber has an important influence on its stable and smooth operation. UV LED Curing Machine with good heat dissipation effect can quickly discharge the heat from UV LED chips. It can not only reduce the temperature of the UV LED Lamp beads, but also reduce the temperature rise of the surface of the object to ensure the stability of the equipment and extend the service life of the UV LED Curing Chamber.

2.The quality of UV LED light beads

The light bead of UV LED Curing System Machine is the core part of the whole UV curing machine. The irradiation head generates an ultraviolet light source through the UV LED light chips. But different quality of UV LED lamp bead, its light effect, energy, stability of light source, light uniformity are very different. The production of UV LED curing equipment by DSXUV, the use of imported lamps beads, the quality of light source will be guaranteed.

3.Control system

The control system of UV LED Curing Light Equipment carries the circuit operation control of the whole set of UV LED curing machine, providing technical guarantee for the maneuverability and safety of the equipment. The light source controller produced and developed by DSXUV can set power of light source, irradiation time and control mode according to the actual working conditions. It also can be connected with external pedal control switch or RS232 serial port.

4.Customized UV LED curing light source comes to DSXUV

As one of the earliest manufacturers of UV LED Curing Light Source in China, we provide customers with a full range of UV curing solutions, including a complete range of standard products and customized UV LED curing system machines according to customer requirements. If you have UV LED curing requirements, you can contact us at any time, DSXUV dedicated to your service.