The process of UV crosslinking is to extrude the special UV crosslinking material onto the conduct or wire core, then immediately enter the UV irradiation crosslinking equipment. Through UV irradiation, the material is instantly cross-linked in the molten state. The whole process is fast, efficient and low energy consumption. Compared with traditional one-step and two-step processes, and silane crosslinked polyethylene insulation processes, UV cross-linking technology has outstanding characteristics.
1.Instead of the traditional steam box or heated water tank, the UV crosslinking device is installed between the plastic machine and the water tank, requiring only 2 meters of space. Easy to install, small footprint.
2.Using special UV crosslinked polyethylene material, the price is cheaper.
3.UV crosslinked polyethylene material is extruded from the head, then immediately irradiated UV light in the UV LED Irradiation Crosslinking Equipment. The material can complete the crosslinking process, can greatly improve the production efficiency, while reducing energy consumption.
4.After irradiation by UVLED Radiation Cable Crosslinking Machine, the hot prolongation and thermal shrinkage of the material is easier to meet the standards.
5.Special low-smoke halogen-free flame retardant polyolefin UV crosslinking materials are selected, and using UV crosslinking equipment for UV irradiation crosslinking, which can replace the traditional electron accelerated irradiation crosslinking process. (except black) It can greatly reduce the cost of investment, convenient extension of wire and cable enterprise product series.
The fourth generation of intelligent LED UV Radiation Polyolefin Crosslinked Equipment developed by DSXUV adopts more advanced design concept, more friendly human-computer interaction interface and more reasonable structure design, which can not only improve production efficiency but also reduce production cost. Compared with the old and similar equipment, our products has obvious advantages.
6.Using the new process LED lamp, the power consumption is 70% less than that of the old irradiation, and the crosslinking speed is more than two times of the original, which solves the disadvantages of impenetrable insulation irradiation and low speed.
7.Stronger UV cross-linking ability of color products (expect black), increased collection device, convenient connection with the factory’s smoke exhaust system, improve the work site environment, meet the requirements of environmental protection.
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